The kneader is a device that is strongly mixed with a strong cut, squeezing, and stirring of a pair of blades that cooperate and rotate (usually Z -shaped). With the advantages of stirring, no dead ends, high combined efficiency, etc.It is widely used in processing scenarios such as mixing, pinching, crushing, stirring, and re -aggregation of high -viscosity, high -elastic plastic materials.The machine can be made into four types: ordinary, pressure type, vacuum, and high -temperature type.
The kneader is mainly composed of six major parts of the pinch part, the seat part, the hydraulic system, the transmission system, the vacuum system, and the electrical control system. The pin part is composed of the cylinder body, slurry shaft, wall plate, cylinder head, etc；The hydraulic system is manipulated by one hydraulic station to manipulate two small oil cylinders and two large oil cylinders to complete the switch large cover and flip the stirring cylinder function (the hydraulic system pressure is designed to be 7.0MPa);The electronic control system has two systems: manual and automatic electronic control, which can be used to choose from, convenient and reliable operation;The transmission system consists of a motor, a reducer, and a gear (according to the supporting motor of the kneader), during the transmission process, the motor can be synchronized by the motor, after the elastic axis to the reducer, the output device is transmitted to the fast pulp, so that it can reach the prescribed speed, the transmission process can also be adjusted by the VFD.
The kneader can be divided into carbon steel kneader, stainless steel kneader and special materials according to the material.
There are many forms of temperature adjustment of the pinch machine, such as steam, high oil temperature heating, water cooling, etc.;The production method includes hydraulic, turning tank dumping, ball valve discharge, screw squeeze, hydraulic discharge and other methods. It can be controlled by PLC real -time control and recorded related data such as temperature, time, and viscosity in production.
1.Application industry and scope of application：
Chemicals: sealant, silicone rubber, glass gum, silica gel, organic silicon, padding glue, cellulose, battery, ink, vulcanized rubber, adhesive;
Daily supplies: pigment, plastic, cosmetics, toothpaste;
Medical products: various informatics, medicament, capsule;
Food:modified starch、chewing gum.
